To set up an ELT (end of the life tyres) plant you need to consider processing 7000-10 000 ton per year to make it economically viable to run this type of recycling system.


Input End of Life Tyres (ELT)

70%   cars tires

30%   truck tires

Installed power about905 Kw/h
Power consumption (with line on without interruptions) About 540 Kw/h
Recommended shifts/day 3 (x8 hours per shift)
Required personnel number 2 line workers per shift 7 line workers per day
Output Materials
Product TON/H Work hour per years

Production        per years


Steel from bead heel extraction 0,100 4620 462,00
Shreds <100 Optional not included
Chips 0-20 mm 0,360 4620 1.663,20
Harmonic steel 0,600 4620 2.772,00
Granules 2,5-3,5 mm 0,640 4620 2.956,80
Granules 0,8-2,5 mm 0,760 4620 3.511,20
Powder 0-0,8 mm 0,080 4620 369,60
Textile fibre 0,260 4620 1.201,20
TOTAL PRODUCTION 2,800 4620 12.936,00




The production process from which results the first separation of metals from only truck tires.

This stage of treatment is economically important, because it abundantly reduces the wear of the primary process, the plants downstream.

The operation on the system requires only one person.

In automatic mode, the system raises the tire, centers the tire, removes steel, the same tire in the output position, without the operator retrieving the tire by hand.

This operation is carried out in a time interval which varies from 80 to 100 seconds and then the operator of the machine during the 8 working hours is engaged only for 30% of the time.

The only machine of its kind, automatically recognizes the diversity of tires ensuring a larger performer performing efficiency 90%.


Installed powder

15 kW, 400 v, 50 Hz


> 25 tires per hour x kg65 = kg/h 1625

Maintenance spare parts

4000 ton


The automatic shredding module is managed by a single operator.

-With this production process the first significant reduction of the tire to a measurement of <100×100 mm.

-The product obtained (the pre-shredded tire) has specific technical characteristics, as already at the end of this phase can be used, without further processing, on the recovery of the market, as well as to improve subsequent processing steps

-Our High Manufacturing Technology allows us to have a clean and smooth cut and a larger constant production to other manufacturers, this is highly appreciated by cement plants.

– save energy: our system at the forefront of tire recovery in the form of a ‘tire shred’, saves you every year, with a reference output of 15,000 tons / year, for about 150,000 kW / h, of the latest generation of machines on the world market.

Cost -Low maintenance: the construction of the whole grinding body, devoid of any welding and of superior cross-section, reduces the consumption of the moving parts and facilitates the accessibility to the organs of the movement by the operators

– To guarantee the maximum efficiency of the machines, the composition of tyres at the loading point must be 1 truck tyre for each 5-8 car tyres.


Input End of Life Tyres (ELT)

70% cars ELT, 30% truck ELT

Installed power

About 190 kW/h

Average power consumption

about 65<>75 kW/h

Required personnel number

2workers per shift

Average production capacity

5.000 kg/h

Output material

Shreds< 100 mm

Blades operational life

2.500 Ton


The GRINDER module is the most difficult phase of tire treatment.

This phase reduces the size of  shred tire (<100×100 mm) to a 0-18 mm granulometry

The machine’s production is determined by the size of the input material and the size of the grid holes The larger the grid hole size, the greater the production capacity.

Technological innovation mainly concerns the design of the rotor; Which allows to increase production yield and keep the heat treatment balance below 50 ° C,


-A low running cost

– It does not need cooling water

– Less wear on moving parts

-Long life of the machine itself

– Cost Management

 Reduced maintenance costs


Input material

Chips 20<>100 mm

Installed power

About 310 Kw

Average power consumption

about 200 kW/h

Average production capacity

2.700 kg/h

Blade operational life

200 hour s 4 cside (blade =800 hours)

Output material

-Chips 0-20 mm

-Harmonic steel


It is the chip reduction volume phase coming from the granulation phase

Using the principle of volumetric reduction from this machine, the separation of textile fibers is obtained.

The product thus obtained, with a small amount of textile fibers, is highly sought after by the market for its high quality. It is what we realized by installing a grid equal or less than 4 mm.

Refiner is the heart of all the production of the module:

The precision of the cutting section allows for obtaining a product with appropriate surface requirements and an excellent separation of the textile fiber.

The rotor’s design is innovative and unique. Its technology provides the benefit of increasing processing performances while maintaining heat (processing temperature) below 50°C

Our innovative engineering technology provides our Refiner module with high efficiency and maximise its performances, giving possibility to process and transform 20 mm chips directly into a clean granule (<2.5 mm) in only one cycle


Input material

Chips 0-20 mm (steel free 99.97%)

Installed powder

About 388Kw

Average power consumption

About 260 Kw/h

Average production capacity

about 1.740 kg/h

Blade operational life

200-250 hours.

Output material

Powder 0-0,8 mm

Granule 0,8-2,5 mm

Granule 2,5-4 mm

MOULDING LINE (Production of floor tiles)

Input material

Vulcanized Rubber Granules, polyurethane binders,

 colouring pastes

Installed powder

About 75Kw/h

Average Power consumption

About 30 Kw/h

Recommended shifts/day

3 (x 8 hours/shift).

Required personnel number

1 worker per shift

Average production capacity

80  mq (sp 40 mm)

Output material

Anti-trauma tiles 1000×1000 sp 40 mm

(Tolerance >1% a temperature of 20°C)

Possible production formats on request (mm)

(1000×1000 sp 20<>50 , 500×500 sp 20<>50 , 1000×500  sp 20<>50)(*)


Type of material:

Elastomeric SBR vulcanized exempt from polyurethane and oils

Input material dimensions:

0.5 – 6.0 mm

Input material weight

650 Kg/cycle

Output material weight:

690 Kg/cycle

Processing capacity:

1200 kg/h.

Max Loading capacity:

700 Kg

Installed power:

about 20 KW

Average absorbed power:

about 12 kW

Absorption compressed air:

20 litres per cycle at 6 Bar

Input granule loading:


Colouring Additives loading:


Type of colouring product:

PU base

Reactant loading:

Semi- Automatic

Final product packaging:

Big Bags*

No. operator:


Loading /unloading equipment:


loader (Bobcat) and forklift of min. 2 tons capacity.*

  • The solution proposed by us provides a production plant of 10,000 tons per year.


  • The granular product with the proposed plant is used in several areas:


– Manufacturing Industries sound absorbing panels.

Production of cementation substrate insulation.

production of shockproof coating

Infill for artificial grass

Tracks of light athletics

Asphalt “dry technique”


  • The textile fiber product with the proposed plant is used as a fuel in a cement plant. We have found an innovative application in the asphalt application, where textile fiber replaces cellulose fiber.
  • For all the above, our company is able to provide the knowledge, the training of technical and maintenance personnel.